Operation CHARM: Car repair manuals for everyone.

Repair Procedures





REPLACEMENT

CLUSTER FACIA PANEL REPLACEMENT

NOTE:
- When prying with a flat-tipped screwdriver, wrap it with protective tape, and apply protective tape around the related parts, to prevent damage.
- Put on gloves to protect your hands.

1. Tilt the steering column down.
2. Remove the screws, and detach the clips.
3. After disconnecting the connector (A), remove the cluster facia panel (B).




4. Installation is the reverse of removal.

NOTE:
- Make sure the connector is plugged in properly.

CENTER FACIA PANEL REPLACEMENT

NOTE:
- When prying with a flat-tipped screwdriver, wrap it with protective tape, and apply protective tape around the related parts, to prevent damage.
- Put on gloves to protect your hands.

1. Detach the clips, then remove the center facia panel (A).




2. Installation is the reverse the removal.

NOTE:
- Make sure the connector is plugged in properly.

LOWER PANEL REPLACEMENT
1. Remove the crash pad side cover.
2. Remove the fuse box cover (A).




3. After loosening the crash pad lower panel mounting screws, then remove the lower panel (B).
4. Remove the parking brake lever (C).




5. Disconnect the connector (A).




6. Installation is the reverse of removal.

HEATER CONTROL UNIT REPLACEMENT
1. Remove the center facia panel.
2. Remove the console upper cover (A).
3. Disconnect the connector (B).




4. Loosen the air vent mounting screw, then remove the air vent (A).




5. After loosening the heater control unit mounting screws, then remove the heater control unit (A).




6. Installation is the reverse of removal.

NOTE:
- Make sure the connector(A) is plugged in properly.









CLUSTER REPLACEMENT
1. Remove the cluster facia panel.
2. Loosen the screws.




3. Disconnect the cluster connectors (A), then remove the cluster (B).




4. Installation is the reverse of removal.

NOTE:
- Make sure the connector are plugged in properly.

AUDIO ASSEMBLY REPLACEMENT
1. Remove the center facia panel.
2. Loosen the screws.




3. Disconnect the connector (A), then remove the audio assembly (B).




4. Installation is the reverse of removal.

NOTE:
- Make sure the connector are plugged in properly.

GLOVE REPLACEMENT
1. Disconnect the damper (B) from the glove box (A).




2. Remove the glove box (A) from the lift (B).




3. Disconnect the pine (A), then remove the glove box (B).




4. Installation is the reverse of removal.

COVER REPLACEMENT

NOTE:
- When prying with a flat-up screwdriver, wrap it with protective tape, and apply protective tape around the related parts, to prevent damage.
- Put on gloves to protect your hands.

1. Remove the crash pad side cover (A), crash pad center under cover (B).
(1) Crash pad side cover.




(2) Front crash pad center under cover, LH.




(3) Front crash pad center under cover, RH.




2. Installation is the reverse of removal.

AIR VENT REPLACEMENT

NOTE:
- When prying with a flat-tipped screwdriver, wrap it with protective tape, and apply protective tape around the related parts, to prevent damage.
- Put on gloves to protect your hands.

1. Remove the side cover.
2. Loosen the mounting screws, then remove the air vent (A).




3. Installation is the reverse of removal.

SHROUD REPLACEMENT
1. Loosen the screws.
2. Disconnect the connector, then remove the shroud assembly (A).




3. Installation is the reverse of removal.

LOWER CRASH PAD PANEL REPLACEMENT
1. Remove the glove box.
2. Remove the side air vent.
3. Remove the DVD cover (A).




4. Loosen the mounting screws, remove the DVD (A).




5. Disconnect the connector (A).




6. After loosening the upper glove box mounting screws, then remove the upper glove box (A).




7. Loosen the panel mounting bolts and screws.
8. After disconnecting the connector, remove the panel (A).




9. Installation is the reverse of removal.

CRASH PAD REPLACEMENT

NOTE:
- When prying with a flat-tipped screwdriver, wrap it with protective tape, and apply protective tape around the related parts, to prevent damage.
- Put on gloves to protect your hands.

1. Remove the following items.
A. Front seat.
B. Cluster facia panel, cluster.
C. Audio assembly.
D. Glove box.
E. Side cover, center under cover.
F. Front pillar trim.
2. Remove the photo sensor (C), speaker connector (B).
3. Disconnect the passenger`s air bag connector (A).
Loosen the bolt and nut, then remove the crash pad (D).
4. Installation is the reverse of removal.

NOTE:
- Make sure the crash pad fits onto the guide pins correctly.
- Before tightening the bolts, make sure the crash pad wire harnesses are not pinched.
- Make sure the connectors are plugged in properly, and the antenna lead is connected properly.
- Enter the anti- theft code for the radio, then enter.





COWL CROSS BAR ASSEMBLY REPLACEMENT

NOTE:
- When prying with a flat-tipped screwdriver, wrap it with protective tape, and apply protective tape around the related parts, to prevent damage.
- Put on gloves to protect your hands.

1. Remove the crash pad.
2. Remove the connectors.
3. Loosen the bolts and nuts, then remove cowl cross bar assembly (A).
4. Installation is the reverse of removal.

NOTE:
- Make sure the crash pad fits onto the guide pins correctly.
- Before tightening the bolts, make sure the crash pad wire harnesses are not pinched.
- Make sure the connectors are plugged in properly, and the antenna lead is connected properly.
- Enter the anti-theft code for the radio, then enter the customer`s radio station presets.